FHV 2-Pin High Current Connector 250A 1000V Waterproof for EV
Battery
Product Description
As electric vehicle (EV) technology advances, the need for
high-performance connectors capable of handling substantial power
and withstanding harsh automotive environments becomes paramount.
The FHV 2-Core 25-70mm² High Voltage Connector series is specifically engineered to meet these demanding requirements,
offering both Straight and 90° Angle configurations for maximum integration flexibility. Designed
according to rigorous automotive standards like USCAR and LV-215,
this connector series provides a secure, reliable, and
environmentally sealed solution for critical high-power EV
applications.
Features
High Current Capability: Rated for continuous currents up to 250 Amps (125A/150A/200A options available), ideal for main power lines,
PDUs, and inverters.
High Voltage Rating: Designed for 1000V DC systems common in modern EVs.
Exceptional Environmental Sealing: Offers IP67B or optional IP6K9K ratings (mated) for superior dust and water protection, including
resistance to high-pressure spray.
Automotive Grade Durability: Built to withstand vibration, shock,
and a wide operating temperature range (-40°C to +125°C).
Long Service Life: Engineered for 500 mating cycles, ensuring reliability throughout the vehicle's lifespan.
Flexible Configurations: Available in both Straight and 90° Angle (Elbow) versions to optimize cable routing and fitment in constrained
spaces.
Wide Wire Compatibility: Accepts large power cables from 25mm² to 70mm².
Standard Compliance: Designed and tested according to USCAR-2, USCAR-37, and LV-215, ensuring industry-standard performance and safety features.
Robust Construction: Made from durable, high-performance
engineering plastics resistant to automotive fluids.
Corrosion Resistance: Withstands 144 hours of salt spray exposure (mated).
Technical Parameters
| Rated Current | 125A / 150A / 200A / 250A |
| Rated Voltage | 1000V DC |
| IP Rating (Mated) | IP67B or IP6K9K Option |
| Configurations | Straight & 90° Angle |
| Number of Pins | 2 |
| Wire Range | 25mm² - 70mm² |
| Mating Cycles | ≥ 500 |
| Operating Temperature | -40°C to +125°C |
| Test Voltage (DWV) | 3000V AC |
| Shell Material | High-Performance Plastic |
| Reference Standards | USCAR-2, USCAR-37, LV-215 |
Applications
The FHV 2-Core 25-70mm² series is perfectly suited for
high-voltage, high-current connections between key EV components,
such as:
Battery Pack Main Input/Output
Power Distribution Units (PDUs)
Inverters and Motor Controllers
Electric Motors
On-Board Chargers (OBCs)
High-Voltage Heaters (PTC) and Air Conditioning (A/C)
Customization
We understand that specific project needs can vary. While this
series offers standard configurations, please contact us to discuss
potential customization options, such as unique keying arrangements
or specific color requirements, subject to technical feasibility
and order volumes.
Packing and Shipping
Connectors are carefully packed using industry-best practices to
ensure they arrive safely at your facility. We utilize robust
packaging materials suitable for global transportation. Standard
pack quantities apply, but custom arrangements can be accommodated
for larger orders. We offer a range of international shipping
options; please contact our sales team for specific quotes and lead
time estimations based on your location and order size.
Support and Services
NeoPower is dedicated to providing comprehensive support for your
projects:
Access to detailed technical datasheets and specifications.
Expert technical support from our engineering team to assist with
application queries.
Sample availability for evaluation, prototyping, and testing
purposes.
Consultation services to help select the optimal connector solution
for your specific requirements.
FAQ
Q1: Are both the straight and 90-degree angle versions available
with IP6K9K rating?
A1: The IP67B rating is standard, with IP6K9K often available as an
option for enhanced sealing. Please specify your required IP rating
when requesting quotes or samples for either the straight or angle
version to confirm availability.
Q2: What type of terminals are used with these connectors?
A2: These high-current connectors typically utilize high-quality
crimp terminals designed for the 25mm² to 70mm² wire range.
Specific terminal part numbers and crimping specifications can be
found in the detailed product datasheet or provided by our
technical support.
Q3: Does this connector include High Voltage Interlock (HVIL)
contacts?
A3: Connectors designed to automotive standards like USCAR often
incorporate HVIL features for safety. Please confirm the presence
and configuration of HVIL pins for the specific FHV part number you
are interested in by consulting the datasheet or contacting us.
Choose the FHV 2-Core 25-70mm² High Current Connector series for a versatile, robust, and reliable solution for your demanding
EV high-voltage interconnection needs. Offering high power
capability, superior environmental protection, and flexible
configuration options, it meets the challenges of modern e-mobility
design.
[Contact Us for Datasheets and
Pricing]
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Company Profile
NeoPower is dedicated to high-voltage/ high-current waterproof
connectors & cables, applicable for new energy battery pack, EV,
heavy-duty machinery, industrial connection, powertrain system,
solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou
Province for plastic shell connectors, and in Changzhou, Jiangsu
Province for metal shell connectors respectively. With rich
expertise and high-standard management, Neopower delivers top
quality products and excellent services to customers around the
world.
Certifications & Approvals
The company has passed IATF 16949:2016, ISO 9001:2015 quality
control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: neopowertech@hotmail.com
